Turning The Crank · Volume 7

Turning the Crank — Vol 07: Reference & Cheatsheet

The six volumes before this one built an argument: one slow rotation of a handle is split by a single shaft into wind and music (Vol 01), through a drivetrain of named parts (Vol 02), whose speed sets the tempo (Vol 03) and whose lumpy load sets the effort (Vol 04), and which an electric motor can drive (Vol 05) under variable-speed control across a spectrum of automation (Vol 06). This final volume carries none of that argument forward. It is the dive’s reference apparatus — the equations, the tables, the glossary, the cross-index, and the bibliography a builder wants on the bench, gathered in one place and recomputed for internal consistency. Everything here appears earlier in prose; here it is stripped to the numbers and the citations.

Two conventions from the whole dive hold in this volume without further comment. First, melright.com/busker is a contributor anthology, so every claim is cited by article and author (e.g. “jsart110, Ronald Walters”), never by the site alone. Second, crank RPM, millimetres-of-paper-per-revolution, beat spacing, flywheel inertia, and the inputs to the worked tempo and motor examples are estimates, marked (est.), because no hobby source states them; the relationships that bind those inputs (v = π·d·n, the gear law, τ = F·r) are exact and are recomputed below. Imperial figures from the source articles keep their original value with a metric equivalent added.

7.1 Drivetrain math reference

The whole drive reduces to four relationships. Each is stated exactly, with the symbol table it uses, and each is checked against a documented hobby case in the sections that follow.

7.1.1 The four relations

Tempo (linear-speed form): v = π · d · n

Tempo (musical form): BPM = v ÷ s = (π · d · n) ÷ s = (π · d · R · n_crank) ÷ s

Speed through a gear or pulley pair: ω_out = ω_in × (T_driver ÷ T_driven)

Torque through a gear or pulley pair: τ_out = τ_in × (T_driven ÷ T_driver) × η

Torque at the crank handle: τ = F · r

Table 1 — 1.1 The four relations

SymbolQuantityUnitsNotes
vPaper linear speed past the tracker barmm/min (or mm/s)= π·d·n; exact
dTake-up spool effective diameter (drum + wound paper)mm≈ 100 mm bare (Höffle, en_bouwhoeffle); grows through a roll (§4, Vol 03 §3)
nTake-up-spool speedrev/min (RPM)= R · n_crank
n_crankCrank / crankshaft speedrev/min (RPM)(est.) ≈ 40–70; “RPM minimal” (jsart88)
RCrank-to-take-up speed ratiodimensionless= (driving-wheel dia ÷ take-up-wheel dia), chained through the idler; typically < 1 on a playing drive
sBeat spacing on the paper (beat pitch)mm(est.); owned by Encoding the Music
BPMMusical tempobeats/min= v ÷ s; exact given v and s
ω_in, ω_outInput / output angular speed of a pairRPM or rad/sratio is dimensionless
T_driver, T_drivenTooth counts (or pitch / effective diameters)teeth (or mm)driver = input member, driven = output
τ, τ_in, τ_outTorqueN·m
ηMechanical efficiency of a mesh or belt0 < η ≤ 1good gear/belt ≈ 0.9–0.98; a reduction gearbox ≈ 0.7–0.9 (est.)
FTangential hand force at the gripNonly the component ⟂ to the arm turns the shaft
rCrank-handle moment arm (or crank throw radius)m (or mm)the handle length; the lever between hand and shaft
iGearbox reduction ratio (input turns per output turn)dimensionlessω_out = ω_in ÷ i; τ_out = τ_in × i × η

Table 7-1. Symbols used across the drivetrain relations. The relations are exact; the values fed into them for worked examples are estimates where flagged.

7.1.2 Consequences worth memorising

  • Tempo is proportional to crank RPM for fixed d, R, and s — no gearbox, governor, or clock stands between the hand and the tempo (Vol 03 §2.3).
  • Speed and torque trade inversely through any ratio, and a ratio never adds power: P_out = τ_out · ω_out = P_in × η, always slightly less than the input (Vol 04 §2.4). A reduction buys torque by spending speed; a step-up buys speed by spending torque.
  • A longer handle lightens the force, not the work. For fixed shaft torque, F scales as 1 ÷ r; the reduced force is paid back exactly as increased hand travel (Vol 04 §1).
  • stroke = 2 × throw — the crank throw is the one geometric number that sets how much air each feeder pumps per revolution (Vol 02).
DRIVETRAIN AT A GLANCE — one input, two jobs hand crank OR 12 V motor (est. 40–70 RPM) crankshaft — 8 mm steel, 3 throws 120° apart feeders ×3 WIND branch: con-rods → feeders → Wind Systems stroke = 2 × throw · ~5 in H₂O (127 mm ≈ 1.245 kPa) driving wheel (= flywheel + motor take-off) idler (≈73 mm + O-ring) take-up spool ≈100 mm drum + friction clutch 5 mm PU cord / tyre → MUSIC → Encoding figures → Dive 11 KEY EQUATIONS v = π·d·n BPM = π·d·n ÷ s = π·d·R·n_crank ÷ s ω_out = ω_in × (T_driver ÷ T_driven) τ_out = τ_in × (T_driven ÷ T_driver) × η τ = F · r gearmotor: ω_out = ω_in ÷ i, τ_out = τ_in × i × η Tempo ∝ crank RPM · speed↓ ⇒ torque↑ · a ratio never adds power (P_out = P_in×η)

Figure 7-1. The one-page drivetrain cheat card. One input — the hand crank or a 12 V motor at the same tens-of-RPM — turns a crankshaft that raises wind (three con-rods to three feeders, handed to Wind Systems) and advances music (driving wheel → idler → take-up spool with a friction clutch, handed to Encoding the Music), with the figures taken off the same shaft (Dive 11). The boxed equations are the whole of §1; documented numbers (8 mm shaft, ≈ 73 mm idler, ≈ 100 mm drum, 5 mm cord, ~5 in H₂O) are carried from Vols 02–04. Crank RPM is (est.).

7.2 RPM-to-tempo reference

7.2.1 The worked table

The table sweeps the crank across its comfortable (est.) band and runs each speed through the exact chain of §1, holding the documented and illustrative inputs fixed: take-up drum d = 100 mm (bare Höffle drum, en_bouwhoeffle; used as an instantaneous (est.) value), crank-to-take-up ratio R = 0.20 (est.), and beat spacing s = 40 mm (est.). Every input is an estimate; the arithmetic is exact and agrees with Vol 03 Table 3-1 on every shared row (this table adds the intermediate 45/55/65-RPM rows).

Table 2 — 2.1 The worked table

Crank RPM (est.)Take-up n = R·n_crank (RPM)Paper speed v = π·d·n (mm/min)v (mm/s)Tempo v ÷ s (BPM)
408251341.963
459282747.171
5010314252.479
5511345657.686
6012377062.894
6513408468.1102
7014439873.3110

Table 7-2. Tempo versus crank speed for d = 100 mm (est.), R = 0.20 (est.), s = 40 mm (est.). Tempo tracks crank RPM one-for-one — the whole musical range (≈ 63–110 BPM) lives inside a 30-RPM band of hand speed. With these inputs the relation collapses to BPM ≈ 1.571 × (crank RPM) (since π·d·R ÷ s = π × 100 × 0.20 ÷ 40 = π ÷ 2). Inputs (est.); v = π·d·n ÷ s exact.

Worked check of one row: at 60 RPM, n = 0.20 × 60 = 12 RPM; v = π × 100 mm × 12 = 3769.9 mm/min = 62.8 mm/s; BPM = 3769.9 ÷ 40 = 94.2 ≈ 94. A comfortable march tempo from a crank turning once a second.

7.2.2 The nomogram

RPM → TEMPO NOMOGRAM d = 100 mm, R = 0.20, s = 40 mm (all est.) → BPM = 1.571 × crank RPM crank RPM 40 45 50 55 60 65 70 tempo (BPM) 63 71 79 86 94 102 110 read: 60 RPM → 94 BPM the two scales are linear and aligned, so a horizontal tie reads tempo from crank speed directly

Figure 7-2. The RPM-to-tempo nomogram. Because tempo is exactly proportional to crank RPM for fixed d, R, and s (BPM = 1.571 × RPM with the Table 7-2 inputs), the crank-RPM and tempo scales are linear and can be laid side by side; a horizontal tie line reads one from the other. The highlighted tie reads 60 RPM → 94 BPM. To retune the whole band, change R (build up the drive tyre, jsart80, or swap a gear pair, jsart61) — that rescales the tempo axis without changing its proportionality to the hand. Inputs (est.); the relation is exact.

7.3 Gear-ratio reference

Only two gear ratios are documented in the hobby corpus, and both are worked here against the exact law of §1. Speed and torque are given relative to the input.

Table 3 — 3. Gear-ratio reference

CaseMembersRatio T_driver ÷ T_drivenω_out (relative)τ_out (relative, × η)UseSource
Right-angle relocation30-tooth nylon miter → 30-tooth nylon miter30 ÷ 30 = 1.00= ω_in (no change)≈ τ_in (only the small η loss)Move the hand crank to the side of the case; no speed or tempo effectjsart88, Dwayne Glanton
Rewind step-upgear pair “a nice ratio of about 3:1”3≈ 3 × ω_in (take-up spins ~3× the handle)≈ τ_in ÷ 3Spin the take-up ~3× faster for unloaded rewind; the ~⅓ torque is acceptable because nothing is being pumpedjsart61, Wallace Venable
General law (reference)any pair, ratio kkω_in × kτ_in × (1 ÷ k) × ηspeed down ⇒ torque up; power = P_in × η, never higherVol 04 §2

Table 7-3. The two documented gear cases, recomputed. The miter pair (jsart88) is a pure direction change — 30:30 is exactly 1:1, so Glanton could add it freely for ergonomics with no tempo or effort penalty. The rewind pair (jsart61) is a step-up that triples take-up speed and thirds its torque, tolerable only because rewind is unloaded. The miter data: McMaster-Carr #7297K16, moulded nylon, 20° pressure angle, 24 diametral pitch, 30 teeth, 1.25″ (≈ 31.75 mm) pitch diameter, 1/4″ (≈ 6.35 mm) bore, on a 1/4″ crankshaft (jsart88).

Note the friction/belt drives are governed by the same law with effective diameters in place of tooth counts (ω_out = ω_in × d_driver ÷ d_driven). This is why building up the drive-spool tyre with three or four layers of inner tube raises the effective driving diameter and therefore R, speeding the take-up for a given crank RPM (jsart80, Dennis Spinks) — a ratio change made at the tyre rather than in a gearbox.

7.4 Drive-form comparison

Three drive forms carry rotation from the driving wheel to the take-up spool. They differ in grip, in how they slip, and in how the tempo band is trimmed.

Table 4 — 4. Drive-form comparison

Drive formMembers / materialGrip & slip behaviourTempo adjustmentSource
Friction tyreInner-tube band, O-ring, or vacuum-cleaner drive belt over the rim; a P80-abrasive-faced card pulley for extra gripSurface friction carries the drive and slips on overload (wanted — “great torque, far more than needed”); needs grip, not mere contactBuild up the tyre with 3–4 inner-tube layers to raise effective diameter → faster take-up (jsart80)jsart57 (Venable); jsart80 (Spinks); P80 face: jshints (Darley)
Grooved wheel + round PU drive cordCentral groove filed in both wheels (200 mm round file in a jig); round polyurethane belting, 4–5 mm dia, heat-welded into a loopBelt in the groove; quiet, forgiving of shaft-centre error, slips cleanly under overload rather than jammingChange cord path / wheel diameters; belt length set by the welded loopjsart15 (Darley, groove); jsart120 (Wright, belt); 5 mm cord en_materiaal
Gear / pin coupling90° nylon miter pair (positive gears); or two interlocking pins (winding-reel shaft + transfer wheel)Positive — no creep in normal running; therefore must be paired with a slip clutch on the take-upFixed by tooth/pin geometry; not a tempo trimjsart88 (miter); en_20Hoffle2 (pin pair)

Table 7-4. The three drive forms. Friction tyre and grooved-wheel-plus-cord both carry an inherent gentle slip; the positive gear/pin coupling does not, so it is paired with the friction clutch below. The 4–5 mm round PU belting of jsart120 is the same 5 mm drive cord the Höffle parts list calls for (en_materiaal). See Vol 02 for the part-level construction of each.

The friction clutch sits on the take-up regardless of drive form: an inner-tube tyre engaged by a clutch spring (jsart80), or two interlocking pins with a small spring pressing the transfer wheel against the rear wall so a friction clutch is always present (en_20Hoffle2). It transmits take-up drive yet slips for hold, end-of-roll, and rewind, and it is what removes the growing drum diameter from the tempo equation (Vol 03 §3).

7.5 Motor-selection guide

The one documented conversion is a 12 V DC motor + variable-speed DC drive + separate 12 V battery, driving a John Smith Senior 20 and its motorised rewind, both parts “readily available on eBay,” tested with an experimental gearmotor and a 12 V scooter motor (jsart110, Ronald Walters). The coupling reuses the hand’s own interface — the grooved driving/winding wheel whose groove is cut “for a motor drive” and whose handle is fixed with an “8 mm motor coupling” (jsart129, David Briggs). The guide below selects each block.

Table 5 — 5. Motor-selection guide

BlockWhat to pickWhy / documented specSource
Prime moverA 12 V DC gearmotor delivering tens of RPM at torque — a 12 V scooter or wheelchair gearmotor sits in this rangeA bare DC motor runs at thousands of RPM (est. ~2,000–4,000) at low torque; the crank wants tens of RPM (est. 40–70) at real torque. The reduction gearbox trades speed for torque: ω_out = ω_in ÷ i, τ_out = τ_in × i × ηjsart110 (Walters); Vol 05 §2
Reduction ratio iChoose i to land the motor’s natural speed on the crank band, torque to spareWorked (est.): 3,000 RPM ÷ 60 RPM = i = 50 : 1; τ_out = 0.05 N·m × 50 × 0.75 (η est.) = 1.875 N·m, comfortably over the ~1.2 N·m (est.) hand demand at a 60 mm handleVol 05 §2.2; Vol 04 §1
Speed controllerA variable-speed DC drive — in practice a PWM controller (a variable-voltage supply is the sibling alternative)Sets the RPM and holds it; PWM duty cycle → average voltage → average speed (§6)jsart110 (Walters); en_31toets (variable-voltage)
Power sourceA 12 V battery in a separate carrier, fused close to the battery, master switch, conductors sized for stall currentKeeps mass/chemistry out of the case (preserves the hand-cranked weight/balance), and keeps the drive reversible — remove the battery box and refit the handlejsart110 (Walters)
CouplingRound PU belt in the wheel groove (motor off-axis, adds further reduction) or an 8 mm motor coupling on the wheel’s 8 mm shaft (motor on-axis)The grooved winding wheel accepts either the hand handle or a motor at one interface; downstream of the wheel nothing changesjsart129 (Briggs)
Set-up targetSet the controller to the RPM that gave the right tempo by handFeeder pump rate and take-up/paper speed are locked to the wheel by fixed ratios, so matching one speed matches wind, paper, and tempo at onceVol 05 §4

Table 7-5. Motor-selection guide. The selection problem is a joint speed-and-torque fit: pick i so a light 12 V motor lands its geared output on the crank’s tens-of-RPM band with torque over the ~1.2 N·m (est.) hand demand. Motor internals are (est.); the speed-for-torque relations are exact. Set the tempo by ear — matching the hand tempo is matching the RPM, no tachometer needed.

7.5.1 PWM operating notes (quick reference)

  • PWM sets speed, not torque. Duty cycle → average voltage (V_avg = V_supply × duty) → average speed. At 12 V: 25 % ≈ 3 V, 50 % ≈ 6 V, 85 % ≈ 10 V. Torque comes from the load drawing current at whatever voltage is present; more pulling power means more gearing or a bigger motor, not a lower duty knob (Vol 06 §1.2).
  • Low-duty stall floor: ~20–30 % duty (est.). Below it the average voltage cannot overcome drivetrain stiction and the motor stops; a well-matched gearmotor reaches its slowest wanted tempo above that floor. Starting from rest is the hardest moment (static friction highest) — a brief nudge to higher duty breaks it away (Vol 06 §1.3).
  • Switching frequency: ≈ 16–25 kHz (est.). Too low (hundreds of Hz to a few kHz) puts an audible whine under the music; too high slightly cuts effective torque and stresses a marginal controller. On a quiet-mechanism instrument the acoustic requirement is stricter than on a power tool: if the motor sings, raise the frequency (Vol 06 §1.4).
Figure 1 — The three blocks of the documented conversion laid out: a 12 V DC gearmotor, a PWM variable-speed controller, and a 12 V battery in its separate carrier — the eBay parts that motorise a John Smith …
Figure 1 — The three blocks of the documented conversion laid out: a 12 V DC gearmotor, a PWM variable-speed controller, and a 12 V battery in its separate carrier — the eBay parts that motorise a John Smith Senior 20. — topic: 12 V gearmotor + PWM controller + battery kit (jsart110, Ronald Walters)

7.6 Automation spectrum

The motor conversion is one point on a continuum from a purely manual instrument to one with no human input during play. Each step removes some effort and gives up some hand-driven character; the axis is a trade, not a ranking.

Table 6 — 6. Automation spectrum

LevelWhat it isEffort removedAuthenticity costSource
1 — Hand-crankOperator turns the crank; one motion raises wind and advances musicNone — all effort is manualNone; full hand presence and rubatoBaseline (whole dive)
2 — Motor-assisted crank12 V DC gearmotor + PWM control drives the wheel; operator supervises and sets tempoMuscle effort; involuntary tempo wobble (at fixed duty)Loses the hand-driven micro-tempo, but a person is still presentjsart110, Ronald Walters (coupling: jsart129, David Briggs)
3 — Automatic roll-playerSelf-contained motorised roll box: motor at the top, 4 mm & 8 mm shafts, a solenoid; body 190 × 127 mm (31-note) / 160 × 127 mm (20-note); plays and resets a roll unattendedMuscle and supervision during playLoses the operator’s live presence; still real pipes and paperjsart138, Melvyn Wright
4 — MIDINo paper, no crank; MIDI data drives the valves; a small motor only supplies windMuscle, supervision and the physical roll/crankFurthest from the hand-cranked original; maximal flexibilityen_31toets (medium: Encoding the Music)

Table 7-6. The automation spectrum. Convenience and self-play rise from Level 1 to Level 4 while authenticity, hand presence, and rubato fall — the two qualities trade against each other along the one axis. A dual-use drive (hand or motor through the one grooved wheel, jsart129) lets the operator choose which end to play from, roll by roll. Rewind is the first job most builds automate: a reversed/geared-up drive (≈ 3:1, jsart61) or simply a cordless screwdriver with a 5 mm hex bit into the Raffin spool’s hex hole (jsart84, Melvyn Wright).

Glossary

Definitions are consistent with the drivetrain glossary in _SOURCE_ANCHORS.md and the usage across Vols 01–06.

Table 7 — 7. Glossary

TermDefinition
Crank / hand crankThe handle the operator turns; its arm length is the moment arm r for torque (τ = F·r). Removable on many builds for transport — Venable’s arm is 1/8″ × 3/4″ (≈ 3.2 × 19 mm) steel, hitch-pin retained (jsart57).
Crank throwThe offset (eccentricity) of a crank pin from the shaft axis; sets the feeder stroke = 2 × throw. Webs ~1/4″ × 1/2″ (≈ 6.4 × 12.7 mm) machined (jsart10) or 50 mm from 20 × 10 mm aluminium bar, M4 bolts (jsart129).
CrankshaftThe rotating shaft carrying the throws (and usually the driving wheel), turning in a pair of bearings. Three-lobed, throws 120° apart, for three feeders (Universal/Senior); 8 mm steel in pillow blocks (jsart129), or 3/8″ / 1/4″ steel (jsart57 / jsart88). Turns at only tens of RPM — “RPM minimal” (jsart88).
EccentricA round disc mounted off-centre on a shaft; a con-rod strap around it converts rotation to reciprocation — mechanically equivalent to a crank throw, with stroke = 2 × disc offset. Slips over an unbroken shaft where a full crank pin is awkward.
Connecting rod (con-rod)The link from a crank throw (or eccentric) to a feeder bellows, converting rotary to reciprocating motion. Hobby versions: 4 mm brass rod (jsart129), No. 6 aluminium knitting needles in hardwood tops (jsart80); dry-lubricated with talc or graphite (jshints).
Driving wheel / drive wheelThe wheel on the crankshaft that transmits drive to the music transport — via a friction tyre, an abrasive-faced pulley, or a grooved wheel + round cord. Doubles as the winding wheel and a modest flywheel; 17 mm Formply with a groove “for a motor drive” (jsart129).
Idler wheelAn intermediate friction wheel between the driving wheel and the take-up spool; a ≈ 2 7/8″ (≈ 73 mm) disc with a 3″-OD O-ring tyre on a 1/4″ shaft (jsart57). It bridges the gap and sets the direction of rotation, but — being a simple single-diameter wheel — its diameter cancels from the crank-to-take-up ratio R, which is set by the driving-wheel and take-up-wheel diameters alone.
Take-up spool / winding reelThe spool that winds the played paper and pulls the roll past the tracker bar; ≈ 100 mm-dia PVC drum on the Höffle (en_bouwhoeffle), 8 mm shaft (jsart129). Its effective diameter grows as paper winds on (the tempo-creep source).
Drive cord / drive beltRound polyurethane (“polyamide”) belting, 4–5 mm dia, heat-welded into a loop, running in the wheel grooves to the music spool (jsart120); the “Drive cord 5 mm” of the Höffle parts list (en_materiaal).
Friction clutchA spring-loaded slipping contact (inner-tube tyre + clutch spring, jsart80; spring-pressed pin coupling, en_20Hoffle2) that transmits take-up drive yet slips for hold, end-of-roll, and rewind — and limits paper tension.
Gear ratioThe speed multiplier of a gear or pulley pair: ω_out = ω_in × (T_driver ÷ T_driven); torque inversely, τ_out = τ_in × (T_driven ÷ T_driver) × η. 1:1 right-angle drive (jsart88); ~3:1 rewind (jsart61).
TorqueRotational effort, τ = F · r (tangential force × moment arm); the handle length sets the mechanical advantage between hand and shaft; units N·m.
FlywheelA rotating mass storing kinetic energy (E = ½·I·ω²) to smooth a pulsating (lumpy) torque so the crank turns evenly and the tempo stays steady. No source specs a dedicated one — the heavy winding/driving wheel serves as a modest flywheel (principle; any inertia (est.)).
GearmotorA DC motor with a reduction gearbox giving low output RPM at high torque — matching the slow crank; ω_out = ω_in ÷ i, τ_out = τ_in × i × η. The eBay “experimental gearmotor” / 12 V scooter motor of the conversion (jsart110).
PWM (pulse-width modulation)Fast on/off switching of the DC supply whose duty cycle sets the average voltage (V_avg = V_supply × duty) and therefore the average motor speed. The “variable speed control” of the conversion (jsart110); sets speed, not torque.

7.7 Cross-index

7.7.1 Topics to volumes (Vols 01–06)

Table 8 — 8.1 Topics to volumes (Vols 01–06)

TopicWhere developed
The thesis — one rotation, two jobs; the shared shaft; the organ-grinder traditionVol 01 §2–§4
Scale names (20 = Carl Frei/Raffin, 26 = Alderman, 31 = Raffin/Höffle); note count ≠ pipe count; roll widths (110/140 mm)Vol 01 §5
Crank throw, crankshaft, con-rods; stroke = 2 × throw; built-up crank constructionVol 02
Driving wheel, idler, take-up spool, friction clutch; the three drive formsVol 02
Crank turns slowly (“RPM minimal”, est. 40–70)Vol 01 §4; Vol 03 §1
Tempo = π·d·n ÷ s; tempo ∝ crank RPM; the worked RPM-tempo tableVol 03 §2 (and Table 7-2)
Take-up-diameter tempo creep; why the friction clutch tames it; steady cranking as a skillVol 03 §3–§4
τ = F·r; the handle as a lever / mechanical advantageVol 04 §1
Gear/pulley law; jsart88 1:1 and jsart61 ~3:1 checks; power conserved (× η)Vol 04 §2 (and Table 7-3)
What makes an organ hard to crank — the lumpy feeder load, pressure × area, frictionVol 04 §3
The flywheel / heavy winding wheel; the reservoir’s pneumatic halfVol 04 §4
The documented 12 V conversion; why a gearmotor; coupling at the grooved wheel; speed-matchingVol 05
PWM (duty → voltage → speed); stall floor; whine-vs-torque frequencyVol 06 §1
Motorised rewind; the automation spectrum; authenticity-vs-convenienceVol 06 §2–§4 (and Table 7-6)

7.7.2 Topics to sibling dives (cross-ref, not re-derived here)

Table 9 — 8.2 Topics to sibling dives (cross-ref, not re-derived here)

Sibling diveOwns (this dive defers to it)
Wind SystemsFeeder bellows, reservoir, sprung spill valve, regulation, leaks, the ~5 in H₂O (127 mm ≈ 1.245 kPa) working pressure. This dive owns only the crank → con-rod → feeder linkage and how bellows load makes the organ hard to crank.
Encoding the MusicThe paper roll and cardboard book medium, tracker-bar hole map, 110 / 140 mm roll widths, beat spacing s, MIDI note map. This dive owns only the crank → driving wheel → take-up transport that pulls it.
The Case, Façade & Figures (Dive 11)The moving-figure linkages (cam / eccentric / bell-crank to monkey, bird, bandmaster). This dive marks the take-off on the crankshaft and stops.
How Organ Pipes Make SoundPipe voicing and the acoustics of the sounding tubes; how much air a rank draws (which sets how hard the wind side is to crank). This dive references pipe air-demand only as a load.
The John Smith Universal Organ (Dive 5)The worked Universal/Senior build. Shared drive numbers kept identical: three feeders on a 120° crankshaft, friction/idler/take-up drive, ~5 in H₂O. This dive is the cross-cut “drive” reading of it.
The Hobby Crank Organ (Dive 8)The worked Höffle build. Shared numbers: 110 mm paper, ≈ 100 mm PVC take-up drum, 5 mm drive cord, sprung pin-clutch coupling.
Fairground & Dutch Street Organs (Dive 14)Grand-machine drive — spring/clockwork motors, large electric drives, self-playing fairground mechanisms. This dive touches those as context only.

7.8 Bibliography

7.8.1 melright.com/busker — the John Smith Busker/Senior/Universal contributor anthology

Cited by article + author (© Melvyn Wright and individual contributors). The pages sit on a self-signed TLS certificate; fetch with curl -sk http://www.melright.com/busker/PAGE.htm. Article index: jsmenu.htm.

Table 10 — 9.1 melright.com/busker — the John Smith Busker/Senior/Universal contributor anthology

ArticleAuthorTopic
jsart05John Smith / Melvyn WrightJohn Smith Senior 20 overview — 20-note scale, 140 mm rolls (the organ jsart110 motorises)
jsart10Noel MawMaking the tracker bar and crankshaft without welding; “model engineering and organ building have so much in common”
jsart15Charles DarleyFiling the central groove in the drive/clutch wheels (200 mm round file in a jig) — the grooved-wheel + cord drive form
jsart57Wallace VenableAlternative Drive Construction — the clearest whole-drive-train account: two-piece crankshaft, wood drive wheel with pin drive, ≈ 73 mm O-ring idler, brass-bushed shafts, removable hand crank
jsart61Wallace VenableGear-Driven Rewind Mechanism — a gear pair “with a nice ratio of about 3:1” for fast unloaded rewind (the ~3:1 case)
jsart80Dennis SpinksAlternative Friction Wheel and Lid Spring — inner-tube-tyre friction drive + clutch spring; “build up the drive-spool tyre” to speed the drive; knitting-needle con-rods
jsart84Melvyn WrightHand and Motorised Rewind — cordless screwdriver + 5 mm hex bit into the Raffin spool’s hex hole; hinged bearing
jsart88Dwayne GlantonRelocating the Busker Hand Crank — two 90° nylon miter gears (30:30 = 1:1); “the RPM of the crankshaft is minimal”
jsart110Ronald WaltersMotorising the John Smith Senior Organthe motor-conversion anchor: 12 VDC motor + variable-speed DC drive + separate 12 V battery; motorised rewind; eBay parts
jsart120Melvyn WrightMaking Polyurethane Drive Belts — round PU belting, “most organ builders use 4 mm or 5 mm,” heat-welded into a loop
jsart129David BriggsBuilt-Up Crank, Glass Lid and Winding Handle — 50 mm bolted aluminium webs on 8 mm steel; winding wheel with a groove “for a motor drive” and an “8 mm motor coupling” (the coupling anchor)
jsart138Melvyn WrightMaking an Automatic Roll-Player (work in progress) — motorised roll box: motor + solenoid, 190 × 127 mm (31-note) / 160 × 127 mm (20-note)
jshintsCharles Darley / Melvyn WrightImproved Driving Wheel, Con-Rod Lubricant — talc/graphite dry lube; P80 abrasive high-grip driving-wheel face

7.8.2 hobbycrankorgan.com — Walter Höffle’s 20-note and 31-note builds

(Dutch original at hobbydraaiorgel.nl, same subdirectory; swap en_ for the Dutch page name.)

Table 11 — 9.2 hobbycrankorgan.com — Walter Höffle's 20-note and 31-note builds

PageTopic
en_materiaalParts/materials list for the 20-note Höffle — “Drive cord 5 mm” (confirms the 5 mm round drive cord); membrane leather < 0.5 mm; PVC hose 4 mm ID / 6 mm OD
en_bouwhoeffleThe 20-note build — 110 mm paper; the winding reel is a 100 mm-diameter PVC tube with plywood end discs (the take-up drum diameter)
en_20Hoffle2The crank-to-take-up coupling — two interlocking pins with a small spring pressing the transfer wheel against the rear wall (a friction clutch always present)
en_31toetsThe 31-note build — MIDI-driven option (cross-ref Encoding/MIDI); documents a variable-voltage DC supply to vary a small motor’s speed (the speed-vs-voltage principle)

7.8.3 General engineering references (formulas verified independently)

  • Gear ratio / speed / torque — standard machine design (Shigley; engineeringtoolbox.com): output speed = input speed × (driver teeth ÷ driven teeth); torque inversely. Verified against jsart88 (30:30 = 1:1) and jsart61 (~3:1).
  • Torque = force × radius (τ = F·r) — standard statics.
  • DC motor PWM speed control — general motor-driver references (DroneBot Workshop; Bodine Electric low-voltage PWM controls): PWM sets the average armature voltage → average speed; a ~20–30 % minimum duty stall floor; a gearbox trades speed for torque (τ up, ω down by i × η). Consistent with the jsart110 recipe.

7.8.4 Plans (owned-document sources)

  • johnsmithbusker.co.uk (/busker.html) and rollcutter.com — the John Smith plan pages. Numeric crank/drive dimensions live in the purchased plan packet; treat plan-only figures as (est.) unless a melright article restates them.

7.9 One-line summary

A hand-cranked busker organ is one slow rotary input (est. 40–70 RPM) split by one shaft into wind (throws → con-rods → feeders, stroke = 2 × throw) and music (driving wheel → idler → take-up spool through a slipping friction clutch); tempo = π·d·n ÷ s ∝ crank RPM; speed and torque trade inversely through any ratio and never add power; the heavy winding wheel is a modest flywheel and the reservoir smooths the wind; and the whole hand can be replaced by a 12 V gearmotor + PWM drive + 12 V battery (jsart110) coupled at the same grooved wheel (jsart129), set to the RPM that gave the right tempo by hand — one point on a spectrum that runs to a self-playing roll box (jsart138) and MIDI (en_31toets), trading effort for authenticity at every step.

Comments (0)

  1. Loading…

Comments are held for moderation — nothing appears until approved.